Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
USER’S GUIDE
EWD-H-J5
(V2.2)
Xi'an Excellent Electromechanical Co., Ltd.
Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
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Table of Contents
Product Overview
1Product Appearance, inner structure and interface directions
…………………
2Exterior dimensions and installing diagram
…………………
Installation & Adjustment
3System Adjustment and directions
…………………
Implication and
Adjustment Method of the
Operation Parameters
4System Parameters Adjustment
…………………
5Explanation of the Meaning of Parameter P
…………………
Indicating Code
Explanation
6Explanation of System Normal Operation Code
…………………
7Explanation of other displaying
…………………
How To Do?
8
Brief introductions of conditions
…………………
9
How to do setting adjustment of an elevator with the known
no
load
rated load
compressing deformation
…………………
10How to repeat the Autotune operation for the system
…………………
11How to modify the system output conditions after Autotune
…………………
12How to use 20% rated load autotune?
…………………
13Car shock rubber compression exceeds the sensor detection range
…………………
14
On the use of "load increase, away from" working methods of
operation
…………………
System Characteristics
15 Working principle ofEWD-H-J5elevator weighing device
…………………
16
Main Properties
…………………
17
Technical Items
…………………
Promise
…………………
Others
…………………
Caution: This system is applicable an elevator with
moveable car platform
.Before use, please read the following content carefully.
The Inductive magnet is specially-made rare-earth magnet for this product with strong magnetic force. Special care should
be taken during installation. Under no condition should it be away from the high temperature above 100 to avoid
demagnetizing and the equipment damage and personal hurt from this is beyond our responsibility.
Notice
Our part is just responsible for the products quality in the guarantee period under any condition.
DeclarationOur company reserves the right of changing products for technical improvement and the related technical parameters
should be referred to the USERS GUIDE along with the products.
Technical File of the EWD-H-J5Intelligent Elevator Load Weighing Device [Users Guide]
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Product Overview
1、 Product Appearance, Interior Structure and Interface Directions:
EWD-H-J5
Appearance
Interior Structure
P1 P2 P3 P4 P5 P6 P7 P8
Sys. Def.
J1 Light load
J2 Semi lo ad
J3 h eavy lo ad
J4 R ated lo ad
J5 Ov er lo ad
Fig
[1B]
Power Source
AC /DC 2 4 V
J1 J2 J3 J4 J5
Interface Directions
P1
Com
Common terminal
J1,J2,J3,J4,J5 is 5 channel Solid State Relay Output
P2
J1
P3
J2
P4
J3
P5
J4
P6
J5
P7
System Power SourceDC/AC24V(±10%)150mA
Absolutely not to connect the output terminals of this device exceptP7P8to exterior power source directly,
and the permanent damage from this is beyond our responsibility.
P8
1.J1J5 are interior solid state relays with Max. loading capacity of DC/AC 32V/50mA
2.To be programmed as no loadover loadoutput signal to participate in elevator logic control.
Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
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2Exterior Dimensions & Installing Scheme
Exterior Dimension
Notice on Installation
1.Install this device as near as possible to the center of elevator car platform
or the original place of elevator overload switch. The system should be
installed on the bottom bearing beam of elevator car platform with the
inductive magnet adhering to the moveable car platform and the marking
surface facing to the inductive point of the weighing device.
2.The system supporting frame should be made according to elevator
concrete situation with the uneasily deforming material of thickness more
than 4mm or with enforcing plate to avoid swaying.
3.Adjust this device so that the car platform magnet aiming to the center
point of its upper section. Meanwhile, assure that the section of this device
parallel to that of the magnet.
I
nstalling Method
Technical File of the EWD-H-J5Intelligent Elevator Load Weighing Device [Users Guide]
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3、System Adjustment and Directions
System Positioning Operation
Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
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No load and Rated Load Operation Parameters for Autotuning
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③System Adjustment under other conditions
For the following reasonit is necessary to modify the operating parameters of this device.
For elevator car decoration changethe dead weight of the moveable car platform changes
The car platform appears mechanical deformation
The temperature difference between winter and summer has an unneglecting effect on the elastic coefficient
of car platform damping rubber
The car platform appears damping rubber appears aging or deforming
The elevator overruns at the top or at the bottom
The weighing device becomes slack at the fixing end.
Operation Parameters Adjustment and the Implication
4
System Operation Parameters Adjustment (Annotation* represents for a hexadecimal value of
09,AF)
Simultaneously press 【▲】and【▼】on system control keypad to power on this moment PPwill be displayed
aglimer, that means entering operation parameters modifying status.
Release【▲】and【▼】buttonssystem will displayP*and**alternately. P*is an indication of system
operation parameters;〖**is the interior data value ofP*.
When displayingP*press【▼】indication of system operation increasespress【▲】indication decreases.
When displaying**〗,press
【▼】
data value increasespress
【▲】
data value decreases.
Release buttonssystem displays operation indication and configuring data alternately.
To modify other configuring datum, repeat the operation in item 3, item 4, item 5.
At the moment when system displays P*Simultaneously press【▲and【▼】system will save modified
datum for future use. This moment, system displays Pn for 1 second. System operation parameters
modification of this time is completed.
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ExampleModify parameter P2 to 16
Simultaneously pressand on system control keypad to power on this moment PP will be
displayed aglimer, that means entering modifying status.
Release【▲and【▼buttonssystem will displayP0and**aglimer
When displayingP0〗,press【▼】to increasing it toP2〗;
Release button
【▼】
system alternately displaysP2and**〗;
When displaying**〗,press【▲】and【▼】to regulate its value as16〗;
Release buttonsystem alternately displaysP2and16〗;
At the moment when system displaysP2Simultaneously press 【▲】and【▼】system will save modified
datum for future use. This moment, system displays Pn for 1 second. System operation parameters
modification is completed.
5
Implication of parameter P
Directions of Parameter P0 [System Operation Mode]::
Setting
Explanation
Default Setting
Normal Value
00
Normal Operation
01
00
This value will
be modified in
the course of
autotuning.
01
Sensor installing positioning, system no-load and rated-load autotuning operation.
02
Specifying system no-load autotuning operation.
03
Specifying system Rated-load autotuning operation.
04
Select 20% rated loadautotuning operationbeing convenient for users special
adjustment.
2599
×
0.1mm
For elevator with known no-loadrated-loadcompressing moveable car platform
damping rubber padit may be set manually. The system may be put into use after
system installation positioning. (This adjustment is very convenient for elevator
manufacturers. For more detail, refer to Chapter 9.)
Technical File of the EWD-H-J5Intelligent Elevator Load Weighing Device [Users Guide]
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Directions of Parameter P1
Setting
Explanation
Default Setting
User Setting
01
Solid state relaybreaks
01
Directions of Parameter P2 [Light load parameter setting]
Setting
Explanation
Default Setting
User Setting
00
30
Light load signal output.
05
Directions of Parameter P3 [Half-load parameter setting]
Setting
Explanation
Default Setting
User Setting
P2+160
Half-load signal output
30
Directions of Parameter P4[Heavy-load parameter setting]
Setting
Explanation
Default Setting
User Setting
P3+190
Heavy-load signal output
70
Directions of Parameter P5 [heavy-load parameter setting]
Setting
Explanation
Default Setting
User Setting
P4+199
Full-load signal output
90
Directions of Parameter P6 [System overload coefficient]
Setting
Explanation
Default Setting
User Setting
0020
Rated load 105%*, overload signal output.
05
Directions of Parameter P7 [Operation Status setting of Solid state relayJ1]
Setting
Explanation
Default Setting
User Setting
001F
Light load motor output
01
(Light load action close )
Directions of Parameter P8 [Operation Status setting of Solid state relay J2]
Setting
Explanation
Default Setting
User Setting
00
1F
Half load motor output
02(semi-load
dynamic close)
Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
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Directions of Parameter P9 [Operation Status setting of Solid state relay J3]
Setting
Explanation
Default Setting
User Setting
001F
Heavy load dynamic close
03(Heavy load dynamic close)
Directions of Parameter PA [Operation Status setting of Solid state relay J4]
Setting
Explanation
Default Setting
User Setting
00
1F
Full load motor output
04(FULL- load dynamic close)
Directions of Parameter PB [Operation Status setting of Solid state relay J5]
Setting
Explanation
Default Setting
User Setting
00
1F
The same as the above
1F(Over- load dynamic close)
Directions of Parameter D [Displacement-expanding Setting]
Setting
Explanation
Default Setting
User Setting
0103
11
13
Higher Bit
Lower Bit
01 displacement closing
10mm valid
0-Load increases,
1-displacement approaches
Select sensor 09.9mm valid
NoticeSelect unindicated setting will lead to system abnormal operation.
For the variety of the fleeting of elevator no-load point, special care should be taken in the use of PA, PB and PC for No-load auto-zeroing. It
is suggested to forbid or to allow this function according to the users concrete situation.
Even if auto-zeroing function is in use, autotuning operation should be done again in the course of periodical maintenance.
Explanation of Displaying Code:
6、System Normal Operation Code: (Wis the present effective load)
Display Code
Indication
System
displays
L*
L0
No-load car
Output No-load signal
No-load00WRated-load×P2
L1
Light-load car
Output Light-load signal
Light-load
No-load <W
Rated-load
×
P3
L2
Semi-load car
Output Semi-load signal
Semi-loadLight-load <WRated-load×P4
L3
Heavy-load car
Output Heavy-load signal
Heavy-load
Semi-load <W
Rated-load
×
P5
Technical File of the EWD-H-J5Intelligent Elevator Load Weighing Device [Users Guide]
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L4
Rated-load car
Output Rated-load signal
Rated-loadHeavy-load <WRated-load + Rated-load×P6
LF
Over-load car
Output Over-load signal
Over-loadW> Rated-load
For user to savethe code of this elevator
Rated-load Compression:
7、
Code for Other Operation and Failures
Display Code
Indication
Solution
1
YS
System Startup
2
Pc
System Resetting
3
PP
Get into the status of operation parameters modification
4
PL
Autotuning No load parameters (Static Displaying represents preparative status
twinkling displaying for
the end of testing)
5
PH
Autotuning Rated load parameters (Static Displaying represents preparative statustwinkling displaying
for the end of testing)
6
LL
Installation
and
positioning
Too big Positioning
Move this device closing to the magnet
7
LH
Too small Positioning
Move this device away from the magnet
8
Lo
Accurately Position
9
LP
Interior Auto Correction
10
P*
System Configuration Indication
11
Pn
Saved
12
EA
Saving Failure
Modify the operation parameters
13
EJ
Without this system setting
Check system setting value
14
ED
Car platform deformation deficient
Affirm elevator in the condition of rated load
15
EC
Car platform deformation
overflowing
Damping rubber is too soft
adjust PD
16
EH
Incorrect installation place of the
magnet
Check the magnet installation place
17
EL
Incorrect installation place of the
magnet
Check the magnet installation placepay special attention to polarity
and distance.
Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
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How to do
8、Brief Analysis of Other Conditions
After installation of this weighing device, weighing signal changes in the course of operation
The elevator load output value is not held after elevator starts, adjust the relative items of the inverter and
controller.
After long-term of operation, system no load zeroing point appears larger deviation
May be caused by the reason described in section 3,Chapter 3. Set system Autotuning mode to calibrate again
After the elevator weighing is changed from heavy load to light load, heavy load signal is still displayed
The movement of the moveable car platform is blocked, it is not reset after pressing. Solute the relevant
mechanic problems.
System output signal doesnt change linearly along with the change of load
Check the structure of the moveable car platformpay more attention that there should only be one pair of
damping rubber or spring moving relatively to the moveable car platform.
During the system operation, analog output is abnormal or system resetting or speed-regulator cooperation is
abnormal
It may be caused by system power source series interference. Select another group of power to supply the
system, or to provide an exterior power of AC/DC 24V/300mA to supply.
9、
How to set an elevator with known
no-load
rated load
compression deformation
For exampleThe max no-loadrated loadcompression deformation of this elevator is 5.8mm.
Operation
ModifyP0=58and save it. Refer to chapter 5
After system restarting,LPis displayed. Wait untilLL,LoorLH is displayed
When the car is emptyadjust system installation position to make it displayLo〗,fasten it
WhenLois displayedpressandsimultaneouslysystem begins to autotune no-load
operation parameters
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AfterPLis display aglimer for 5 second, the whole process of autotuning is finished.
10、How to do Re-Autotune operation for system?
Method 1:Simultaneously pressandon system control panel to power on. This moment, system
aglimmer displaysPPand P-.Keep 15 secondssystem will displayPn.On that occasion
all operation parameters reset to default settings.
Method 2:Modifying parameter P0=0A or user specified operation code will reset system immediately to
default status. But for users with specified code. The method is mentioned in Chapter 5.
11、
How to modify output status of a system after autotuning is finished
Modify the corresponding controlling parameters of parameter P respectively. The method is mentioned in
Chapter4.and 5.
12、How to adopt 20% rated load for rated load autotune
Modify P0=04. AfterLopositioning and no-loadPLautotuningin the period of system displaying
PH〗,load 20% of the rated loadpress】,system displaying L1means the end of
adjustment. This is an auxiliary method when 100% autotuning can be done.
13、The compression of car damping rubber exceeds the sensor inspection range
Before autotuning, be assure to select PD=02/03and save it. Then, readjusting the installing position
of the sensor is OK (See parameter PD for more details).
14、
On adopting operation of
load increasing
displacement aloofing
method
Before autotuning, be assure to select PD= 1* and save it. Then, readjusting the installing position
of the sensor is OK.
System Characteristics
15、
Working principle of
EWD-H-J5
elevator weighing device
With the constantly development of elevator technology, the impact of elevator weighing device on
Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
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elevator performance can not be neglected. The requirement of elevator for weighing devices with high
accuracy, high reliability and multi-functions becomes extremely urgent. Presently, the progress of sensor
technology and microcomputer is ceaseless. With the adoption of highly accurate Hall sensorthe change of
displacement along with car platform load can be checked. Meanwhile, with the adoption of single chip
microprocessor, scientific calculation can be donemaking this device weigh the elevator car load effectively.
With the cooperation of EWDAL1 remote signal transferring device, analog or digital signal can be
transferred far away, largely enlarging the users application range and decreasing the additional cost in the
course of use
.
16、
Main property
Working in a contactless and inductive way. No mechanical movement. Solid-state relay outputs. Being
directly installed in the original place of overloading switch. No necessity of changing the mechanism of
elevator car.
The whole system is designed in the waterproof structure with small overall size, easy installation and
adjustment and simple structure.
Wide induction range, high accuracy positioning, intelligent temperature compensation making the range of
operating temperature wider.
The inner core consists of Hall sensor of high accuracy and single-chip microprocessor of high efficiency.
All parameters may be set on the field.
Adopting strong inductive magnet, improving the anti-interference capability of the system to the utmost.
Each set of products undergo a rigorous aging process to ensure reliable work.
(7)System based on mathematical equations for scientific computing, automatic detection error correction
On-site adjustment is easy, either by autotuning or by manual displacement setting.
(9)The independent development of the programmable output signal control method can be used for all kinds of
traction elevator with moveable car platform.
19、Technical specifications
Technical File of the EWD-H-J5Intelligent Elevator Load Weighing Device [Users Guide]
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Application
Being applicable to all moveable car platform elevatorswith an auto inspection range of (2.00mm
car platform movement 10.00mm) manual setting displacement range 2.5 9.9mm (relate to
parameter PD)
Sensitivity
Elevator rated load/200 (With the rated load of 1T, it is 5.0Kg)
System Error
1.5
(5
40
)
In the whole temperature range
3.0
Non-Linearity
1.0
Output
Mode
Solid-s
tate
Relay
Programmable
universal signal
3/5 channel programmable output modes are: No load, light load, semi full load,
heavy load, rated load, overload (customer may set the changing range freely).
Each channel can be programmed as dynamic Close or Open contact.
Contact Capacity:DC/AC 32V/15mA
6
Working
Temperature
-20
55
7
Relative
Humidity
20%99RH
8
Reaction Time
0.25 Second
9
Power Supply
AC/DC 24(
±
10%)V
150mA
10
Installation
Place
Moveable car platform of elevator
11
Overall Size
45×45×90 mm3
T
he intension exceeding the limit parameters listed above may result in the abnormality or permanent damage to the
system.
Promise
If this system appears any quality problem of product itself in 1 year after delivery, it will be replaced freely
damage of the product seal will not be dealt with)。
For any requirement of special functions, make it out by mail.
Any system abnormality in adjustment or operation, please contact our company directly.
Technical File of the EWD-H-J5 Intelligent Elevator Load Weighing Device [Users Guide]
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Others
.Accessory
Instruction Manual
1 copy
Fixing Screw set
2 sets
Inductive magnet [20×20×4mm3]
1 piece
2.address book
029-88416613 85565714
029-85568478
7D Block A, Olympic Building,
14th Chang An North Road, Xi'an
029-85565714-886
710068
Technical support:18092639752 18092639750